High Temperature Resistance Tomato Processing Line
The tomato paste processing line is centered around three key
pieces of equipment, ensuring efficient production and high-quality
tomato paste output, meeting quality, storage, and distribution
requirements:
Aseptic Filling System: As a crucial component of the processing
line, it creates a sterile environment through high-temperature
sterilization and HEPA air filtration, allowing the tomato paste to
be stored fresh for 12-24 months without refrigeration. This is
essential equipment for global distribution of tomato paste.
Evaporation and Concentration Equipment: Responsible for increasing
the tomato solids content to over 28% (the standard for
high-quality paste) in the processing line. Utilizing
low-temperature vacuum evaporation technology, it gently removes
excess moisture, retaining nutrients and flavor, while reducing
transportation costs and facilitating efficient line operation.
Pasteurization Unit: A critical step in the processing line, it
uses gentle heating at 60-70℃ to kill harmful bacteria such as
Salmonella, extending the shelf life of the tomato paste while
retaining 90% of its original flavor, balancing food safety and
taste.
Tomato Processed Products Classification
Concentrated Tomato Products:
- Tomato Sauce (28-30° Brix): Produced using advanced four-effect
evaporation concentration technology
- Tomato Paste (36-38° Brix): Requires aseptic filling systems for
safe packaging
Liquid Products:
- NFC Tomato Juice: Created through cold crushing process, preserving
vitamin C content
- Fermented Tomato Beverages: Developed using lactic acid bacteria
fermentation
Production Line Process
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING
⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒
STORAGE OR BLENDING
Key Equipment Features
A high-efficiency tomato processing line relies on three key
equipments to produce quality tomato paste—each addressing critical
needs in the production process.
I. Aseptic Filling System
As a vital component of the tomato processing line, this system
ensures the long-term preservation of tomato paste by creating a
sterile environment. It uses high-temperature sterilization and
HEPA air filters to block contaminants, allowing the paste to stay
fresh for 12–24 months without the need for refrigeration. For
global distribution of tomato paste, this system is a must-have in
any high-performance tomato processing line.
II. Evaporation and Concentration Equipment
Within the tomato processing line, this equipment boosts the tomato
solids content to over 28%—the standard for premium tomato paste.
Through low-temperature vacuum evaporation, it gently removes
excess moisture, preserving the paste’s nutrients and original
flavor. Higher solids content not only results in a richer taste
and better texture but also reduces shipping costs, making this
equipment essential for efficient operations of the tomato
processing line.
III. Pasteurization Unit
In the tomato processing line, this unit extends the paste’s shelf
life while keeping its flavor intact. Unlike harsh sterilization
methods, it uses mild heat (60–70°C) to eliminate harmful bacteria
(such as Salmonella) while retaining 90% of the tomato paste’s
original taste. It serves as a key link between food safety and
flavor preservation in a top-tier tomato processing line.
Together, these three equipments make the tomato processing line
efficient and reliable, effectively meeting consumers’ demands for
consistent, long-lasting quality tomato paste.
Technical Specifications
| Product name: | One-stop solution for tomato processing line |
| Fresh fruit input capacity: | 500kg per hour ~ 25 tons per hour |
| Raw material: | Fresh tomato, tomato paste |
| End product: | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
| Final product Brix: | 28%~30%, 36%~38% |
| Final package: | Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container,
Plastic bottle, Glass jar, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country
standard) |
| Advantages: | Energy-saving, high efficiency, water-saving |
Final Products & Packaging
The raw materials used in the tomato processing line can include
fresh tomatoes, tomato paste, and more. The final products include:
- Tomato paste
- Tomato ketchup
- Tomato sauce
- Tomato juice
- Tomato powder
- Whole peeled tomatoes
Packaging Options
- Aseptic bags
- Metal cans
- Sachets
- Stand-up pouches
- PP containers
- Glass bottles
- PET bottles
- Gable tops
Comprehensive Solutions
- Technical consultation
- Customized proposal design
- Equipment manufacturing
- Installation, commissioning, and on-site training
- One-year after-sales guarantee
- Lifelong service
- Package design and purchasing support
After-Sales Service
- Debugging equipment
- Oversea technical support
- Oversea equipment maintenance
- English speaking engineers available to provide technical support
Additional Services
- Technical support
- Marketing suggestion
- Final packing suggestion and design
- Factory building and design
