Commercial Mango Pulp Processing Plant - Energy-Saving Food
Production Machinery
This all-in-one mango processing line is a game-changer for mango
deep-processing enterprises, supporting versatile multi-product
production including mango puree, fresh juice, dried mango slices,
and mango-based beverages. Designed to streamline the entire
production workflow, it seamlessly integrates key processes such as
automated mango cleaning (removing dirt, pesticides, and
impurities), intelligent peeling (reducing fruit waste),
high-efficiency pulping (separating pulp from seeds and peels),
vacuum concentrating (preserving flavor), low-temperature drying
(for dried mango products), and precise filling (for bottled juice
or puree).
Boasting high automation, the mango processing line significantly
reduces manual intervention, minimizes human error, and boosts
overall production efficiency—ideal for both small workshops and
large-scale factories. Crafted from food-grade 304/316 stainless
steel, it meets strict international hygiene standards (such as FDA
and CE certification), ensuring zero contamination and complete
compliance with food safety regulations.
With an adjustable production capacity ranging from 1 to 10 tons
per hour, it offers exceptional flexibility to adapt to varying
business scales and market demands. What sets it apart is its
advanced processing technology, which effectively retains the
natural flavor, color, and nutritional value of mangoes (including
vitamins and antioxidants) that are easily lost in traditional
processing. By enabling enterprises to expand their product
portfolios and meet diverse consumer needs, this mango processing
line directly enhances their market competitiveness and profit
margins. It is a reliable, cost-effective solution for businesses
looking to tap into the booming mango processing industry.
Model Parameters
| Product name: | One-stop solution for mango processing line |
| Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
| Raw material: | Fresh mango |
| End product: | Mango pulp puree, Mango concentrate, Mango sauce, Mango juice,
Mango beverage |
| Final product Brix: | 14%~20% |
| Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic
bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country
standard) |
| Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Flowchart of Mango Processing
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING
⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒
STORAGE OR BLENDING
Final Products & Package Types
The raw materials used in our processing line can include fresh
mango and mango paste, among others. Our processing line can
produce a variety of final products, such as mango paste, mango
sauce, mango juice, mango powder, diced mango, and dried mango.
For final package, it can be aseptic bag, metal can, sachet,
stand-up pouch, PP container, glass bottle, PET bottle, gable top,
etc.
Main Features of Our Mango Processing Line
- Full-process coverage: From mango pretreatment to finished product bottling, we handle
everything in one stop, requiring no additional equipment.
- Safety compliant: Constructed with 304/316 stainless steel and FDA/CE certification,
ensuring food safety.
- Intelligent and efficient: PLC precise parameter control, adjustable capacity from 500kg/h to
10t/h, significantly reducing labor costs.
- Energy-saving and environmentally friendly: Low-power design, saving energy compared to traditional equipment
and reducing operating costs.
- Multifunctional adaptability: Processes mango pulp, various juices, and vegetable purees - one
machine for multiple uses.
- Comprehensive service: Customized design + installation and commissioning + technical
training + after-sales support, ensuring worry-free production.
Key Process of the Mango Processing Line
1. Discharge platform
We have developed a specialized drainage platform with water guns
that simplifies the unloading of raw mangoes from trucks, while
also offering the capability to pre-wash the mangoes, enhancing the
efficiency of our production line.
2. Elevator
This machine is used to deliver fresh mango from outside the
building to inside.
3. Washing
Thorough washing of fresh fruits is essential prior to the crushing
process. Our cleaning methods include the use of bubble washers and
brush & spray washers. For clients with higher cleaning standards,
additional cleaning stages can be added. Furthermore, we offer
optional ultrasonic and ozone cleaning methods to enhance the
cleaning efficacy of our process.
4. Sorting
After the washing process, our staff visually inspects all fruits
to identify any defects, ensuring that only high-quality fruits are
used in our production line, guaranteeing the quality and safety of
our final products.
5. Destoning
Our mango remover operates at a speed of 1470 r/min, effectively
crushing the fresh mango to ensure that both the core and skin are
thoroughly cleaned. This process minimizes waste and maximizes pulp
yield, resulting in a more efficient and cost-effective production
process. The core is extracted from the mill and the pulp is pumped
to the next stage of the production line.
6. Preheating
The pre-heater is used to heat the product after crusher, the
temperature is adjustable, normally from 45℃ to 85℃. This
processing step would help to higher the juice rate for next step,
and also can protect the color and taste of the final product.
7. Pulper and refiner
Operating at a speed of 1470 r/min, this machine generates
centrifugal force, facilitating the passage of the product through
the screen and aiding in the refinement process. It is versatile
and suitable for a wide range of fruits, including passion fruit,
tomatoes, peaches, apricots, mangoes, and apples. The machine's
adjustable speed and centrifugal force contribute to efficient and
effective refinement, ensuring high-quality output for various
fruit types.
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the
mango pulp puree no impurities and black points.
9. Sterilizing
In our mango processing line, we prioritize the safety and quality of the mango pulp puree. To
achieve this, we employ a tube-in-tube type sterilizer for the sterilization process. This sterilizer offers the
flexibility of adjustable sterilization temperature and retention
time, catering to the specific requirements of different products.
The entire system is equipped with programmable control,
facilitating precise control and automation of the sterilization
process.
10. Aseptic Filling
The aseptic filling machine operates in tandem with a tube-in-tube
sterilizer, creating a closed cycle system. Prior to production,
the entire cycle undergoes thorough sterilization to establish an
aseptic environment. The filling cavity is specifically designed to
be vapor protected, maintaining sterility within the filling
environment.
11. Storage or go blending
The final product can be either stored as-is or utilized as a raw
material for the production of tomato sauce or ketchup. It serves
as a versatile ingredient that can be further processed and
transformed into these popular condiments.
