Elevate your tomato processing with our custom tomato paste
processing line – a versatile solution perfect for tomato juice
processing plants and factories producing traditional/innovative
tomato products. Its standout adaptability lets it double as a
high-performance spicy tomato sauce production line, while
seamlessly integrating with tomato juice processing plants to
support juice, paste, and sauce production. This
multi-functionality lets tomato juice processing plants expand
product lines without extra equipment, unlocking new markets in the
spicy condiment and tomato beverage sectors.
With adjustable capacity, this line fits tomato juice processing
plants and other facilities, handling small-batch artisanal spicy
sauce, large-scale tomato paste, and fresh tomato juice production.
User-friendly design reduces team training time and operational
errors, even when switching between juice, paste, and sauce.
Energy-efficient components cut water/electricity use – critical
for tomato juice processing plants – and its robust structure
extends equipment life and lowers maintenance costs.
We provide free on-site installation and calibration for
integrating the line intotomato juice processing plants, plus full
training on operation, maintenance, and formula adjustments. Our
dedicated after-sales support boosts productivity, product
consistency, and efficiency across all tomato products, driving
sustainable growth for your tomato juice processing plants and
tomato processing business.
Complete Production Process
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING
⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒
STORAGE OR BLENDING
Key Features
- Food-grade 304 stainless steel construction meeting FDA/CE
standards
- Intelligent temperature control (±1℃ precision) for consistent
quality
- Energy-saving design reducing operational costs by 25-30%
- Customizable capacity from 500kg/h to 10t/h
- PLC smart control system for automated operation
- Easy-to-clean structure with minimal maintenance requirements
- Versatile for various sauce types and packaging formats
Technical Specifications
| Product Name | One-stop solution for tomato processing line |
| Fresh Fruit Input Capacity | 500kg per hour ~ 25 tons per hour |
| Raw Material | Fresh tomato, tomato paste |
| End Product | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
| Final Product Brix | 28%~30%, 36%~38% |
| Main Machine Material | Food grade SUS304 or SUS316 |
| Warranty | 12 months after commissioning |
This state-of-the-art tomato paste processing line integrates
multiple operations, focusing on the complete tomato processing
journey from initial raw material treatment to final product
packaging. As a versatile production system, this tomato paste
processing line is capable of manufacturing various tomato-derived
products including tomato paste, tomato sauce, and tomato juice,
spanning all essential processing stages: raw material screening,
cleaning, crushing, pulping, concentration, sterilization, and
packaging.
Raw Material Preparation
Comprising screening and cleaning components, a vibrating screen
eliminates flawed tomatoes and impurities while a high-pressure
bubble cleaning machine with brush rollers cleanses surfaces by
removing mud, pesticide residues, and unwanted particles. Flexible
conveying prevents damage to tomato skins, establishing a pristine
base for processing.
Crushing and Pulping
Following pretreatment, tomatoes are processed through a spiral
crusher in low-temperature settings to retain nutrients and flavor.
A double-stage pulping machine separates tomato pulp from peel and
seeds, with the first stage eliminating larger impurities and the
second stage providing fine pulping for desired consistency.
Concentration and Sterilization
Tomato pulp undergoes concentration in a vacuum concentration tank
where excess water is extracted in low-temperature vacuum
environment (60-70°C). Solid content is concentrated between 10% to
30% as per specifications, preserving lycopene and essential
nutrients. Concentrated pulp proceeds to tubular sterilizer using
rapid high-temperature sterilization (121°C instant sterilization)
to eradicate microorganisms while preventing flavor degradation.
Final Product Packaging
Sterilized tomato products are meticulously dispensed into
packaging containers through an aseptic filling system maintaining
an aseptic environment to prevent secondary contamination. Capping,
sealing, labeling, coding, and boxing complete the packaging
process, with some lines incorporating metal detection and weight
detection systems to eliminate substandard products.
Final Products & Packaging
Available Packaging Options
- Aseptic bags
- Metal cans
- Sachets
- Stand-up pouches
- PP containers
- Glass bottles
- PET bottles
- Gable tops
Comprehensive Solutions
Technical Support
- Technical consultation
- Customized proposal design
- Equipment manufacturing
Implementation Services
- Installation, commissioning, and on-site training
- One-year after-sales guarantee
- Lifelong service
Additional Support
- Package design and purchasing support
- Marketing suggestions
- Factory building and design
After-Sales Service
- Debugging equipment
- Overseas technical support
- Overseas equipment maintenance
- English speaking engineers available
