Enhance your tomato processing capabilities with our tailor-made
tomato paste processing line - a versatile solution meticulously
crafted to suit your factory's unique production requirements,
whether you specialize in traditional tomato products or innovative
flavored variants. What distinguishes our system is its outstanding
adaptability for spicy tomato sauce production, serving as a
dual-purpose solution that seamlessly transforms into a
high-performance spicy tomato sauce production line. This
versatility enables you to effortlessly diversify your product
range without the need for additional specialized equipment,
tapping into new market segments within the thriving spicy
condiment industry.
Featuring adjustable production capacity, this tomato paste
processing line effortlessly accommodates varying market demands -
from small-scale experimental batches of artisanal spicy tomato
sauce to large-scale production of staple tomato paste. The
user-friendly design simplifies intricate processing tasks,
reducing the learning curve for your team and minimizing
operational errors, even during transitions between different
product formulations. Additionally, the energy-efficient core
components optimize resource utilization, leading to significant
reductions in water and electricity consumption, while the robust
mechanical structure prolongs equipment lifespan and decreases
maintenance requirements.
To ensure a seamless integration and optimal return on investment,
we offer complimentary on-site installation services to ensure
precise setup and calibration of both the tomato paste processing
line and spicy tomato sauce production line modules. Our
comprehensive training program covers all operational aspects,
maintenance procedures, and formula adjustments, empowering your
staff to leverage the equipment's full potential. Supported by our
dedicated after-sales team, our holistic solution not only meets
your current operational needs but also enhances productivity,
product uniformity, and overall processing efficiency in every
batch of tomato paste and spicy tomato sauce, fostering sustainable
growth for your business.
Complete Production Process
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING
⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒
STORAGE OR BLENDING
Key Features
- Food-grade 304 stainless steel construction meeting FDA/CE
standards
- Intelligent temperature control (±1℃ precision) for consistent
quality
- Energy-saving design reducing operational costs by 25-30%
- Customizable capacity from 500kg/h to 10t/h
- PLC smart control system for automated operation
- Easy-to-clean structure with minimal maintenance requirements
- Versatile for various sauce types and packaging formats
Technical Specifications
| Product Name | One-stop solution for tomato processing line |
| Fresh Fruit Input Capacity | 500kg per hour ~ 25 tons per hour |
| Raw Material | Fresh tomato, tomato paste |
| End Product | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
| Final Product Brix | 28%~30%, 36%~38% |
| Main Machine Material | Food grade SUS304 or SUS316 |
| Warranty | 12 months after commissioning |
This state-of-the-art tomato paste processing line integrates
multiple operations, focusing on the complete tomato processing
journey from initial raw material treatment to final product
packaging. As a versatile production system, this tomato paste
processing line is capable of manufacturing various tomato-derived
products including tomato paste, tomato sauce, and tomato juice,
spanning all essential processing stages: raw material screening,
cleaning, crushing, pulping, concentration, sterilization, and
packaging.
Raw Material Preparation
Comprising screening and cleaning components, a vibrating screen
eliminates flawed tomatoes and impurities while a high-pressure
bubble cleaning machine with brush rollers cleanses surfaces by
removing mud, pesticide residues, and unwanted particles. Flexible
conveying prevents damage to tomato skins, establishing a pristine
base for processing.
Crushing and Pulping
Following pretreatment, tomatoes are processed through a spiral
crusher in low-temperature settings to retain nutrients and flavor.
A double-stage pulping machine separates tomato pulp from peel and
seeds, with the first stage eliminating larger impurities and the
second stage providing fine pulping for desired consistency.
Concentration and Sterilization
Tomato pulp undergoes concentration in a vacuum concentration tank
where excess water is extracted in low-temperature vacuum
environment (60-70°C). Solid content is concentrated between 10% to
30% as per specifications, preserving lycopene and essential
nutrients. Concentrated pulp proceeds to tubular sterilizer using
rapid high-temperature sterilization (121°C instant sterilization)
to eradicate microorganisms while preventing flavor degradation.
Final Product Packaging
Sterilized tomato products are meticulously dispensed into
packaging containers through an aseptic filling system maintaining
an aseptic environment to prevent secondary contamination. Capping,
sealing, labeling, coding, and boxing complete the packaging
process, with some lines incorporating metal detection and weight
detection systems to eliminate substandard products.
Final Products & Packaging
Available Packaging Options
- Aseptic bags
- Metal cans
- Sachets
- Stand-up pouches
- PP containers
- Glass bottles
- PET bottles
- Gable tops
Comprehensive Solutions
Technical Support
- Technical consultation
- Customized proposal design
- Equipment manufacturing
Implementation Services
- Installation, commissioning, and on-site training
- One-year after-sales guarantee
- Lifelong service
Additional Support
- Package design and purchasing support
- Marketing suggestions
- Factory building and design
After-Sales Service
- Debugging equipment
- Overseas technical support
- Overseas equipment maintenance
- English speaking engineers available
