High-Efficiency Spicy Tomato Sauce Processing Line for Plants
Elevate your tomato processing operations with our custom tomato
paste processing line, a highly versatile solution ideal for
manufacturers focusing on tomato juice, paste, and innovative
tomato-based goods. At the core of our offering is the Tomato Sauce
Processing Line, engineered to deliver exceptional performance and
flexibility for modern production facilities.
This adaptable system doubles as a high-efficiency spicy tomato
sauce production line, seamlessly integrating with existing
processing setups to support full-range production of tomato juice,
tomato paste, and various tomato sauces. The multifunctional design
empowers producers to expand their product portfolios without extra
equipment costs, unlocking new growth opportunities in the spicy
condiment and tomato beverage markets.
Featuring adjustable capacity configurations, our Tomato Sauce
Processing Line suits facilities of all scales, from small-batch
artisanal sauce making to large-scale industrial production. It
ensures stable operation, consistent product quality, and high
processing efficiency throughout every stage. By combining
reliability, scalability, and cost-effectiveness, this advanced
line helps you enhance productivity, strengthen market
competitiveness, and achieve diversified production in one
integrated solution.
Complete Production Process
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING
⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒
STORAGE OR BLENDING
Key Features
- Food-grade 304 stainless steel construction meeting FDA/CE
standards
- Intelligent temperature control (±1℃ precision) for consistent
quality
- Energy-saving design reducing operational costs by 25-30%
- Customizable capacity from 500kg/h to 10t/h
- PLC smart control system for automated operation
- Easy-to-clean structure with minimal maintenance requirements
- Versatile for various sauce types and packaging formats
Technical Specifications
| Product Name | One-stop solution for tomato processing line |
|---|
| Fresh Fruit Input Capacity | 500kg per hour ~ 25 tons per hour |
|---|
| Raw Material | Fresh tomato, tomato paste |
|---|
| End Product | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
|---|
| Final Product Brix | 28%~30%, 36%~38% |
|---|
| Main Machine Material | Food grade SUS304 or SUS316 |
|---|
| Warranty | 12 months after commissioning |
|---|
This state-of-the-art tomato paste processing line integrates
multiple operations, focusing on the complete tomato processing
journey from initial raw material treatment to final product
packaging. As a versatile production system, this line efficiently
manufactures various tomato-derived products including tomato
paste, tomato sauce, and tomato juice, spanning all essential
processing stages.
Raw Material Preparation
The system includes comprehensive screening and cleaning
components, where a vibrating screen eliminates flawed tomatoes and
impurities while a high-pressure bubble cleaning machine with brush
rollers thoroughly cleanses surfaces by removing mud, pesticide
residues, and unwanted particles. Flexible conveying mechanisms
prevent damage to tomato skins, establishing a pristine base for
processing.
Crushing and Pulping
Following pretreatment, tomatoes are processed through a spiral
crusher in low-temperature settings to retain nutrients and flavor.
A double-stage pulping machine separates tomato pulp from peel and
seeds, with the first stage eliminating larger impurities and the
second stage providing fine pulping for desired consistency.
Concentration and Sterilization
Tomato pulp undergoes concentration in a vacuum concentration tank
where excess water is extracted in a low-temperature vacuum
environment (60-70°C). Solid content is concentrated between 10% to
30% as per specifications, preserving lycopene and essential
nutrients. Concentrated pulp proceeds to tubular sterilizer using
rapid high-temperature sterilization (121°C instant sterilization)
to eradicate microorganisms while preventing flavor degradation.
Final Product Packaging
Sterilized tomato products are meticulously dispensed into
packaging containers through an aseptic filling system maintaining
an aseptic environment to prevent secondary contamination. Capping,
sealing, labeling, coding, and boxing complete the packaging
process, with some lines incorporating metal detection and weight
detection systems to eliminate substandard products.
Final Products & Packaging
Available Packaging Options
- Aseptic bags
- Metal cans
- Sachets
- Stand-up pouches
- PP containers
- Glass bottles
- PET bottles
- Gable tops
Comprehensive Solutions
Technical Support
- Technical consultation
- Customized proposal design
- Equipment manufacturing
Implementation Services
- Installation, commissioning, and on-site training
- One-year after-sales guarantee
- Lifelong service
Additional Support
- Package design and purchasing support
- Marketing suggestions
- Factory building and design
After-Sales Service
- Debugging equipment
- Overseas technical support
- Overseas equipment maintenance
- English speaking engineers available
