Complete Tomato Processing Line | Turnkey Tomato Paste & Ketchup
Production Plant for Sale
Revitalize your tomato sauce processing operations with our
customized Tomato Processing Line—a highly flexible solution
engineered to optimize efficiency for facilities producing tomato
juice, traditional sauces, and innovative tomato-based products.
This versatile system also functions as a high-performance spicy
tomato sauce production line, enabling seamless integration with
existing juice processing setups. It supports the full-spectrum
production of tomato juice, paste, and sauce within a single,
unified process.
For tomato sauce manufacturers aiming to expand their product
portfolio, this multifunctional Tomato Processing Line eliminates
the need for additional equipment investment, unlocking new market
opportunities in spicy condiments and tomato beverages. As a
dedicated tomato paste processing system, it delivers exceptional
consistency across all product formulations—from concentrated paste
to finished sauces.
Designed with customizable and scalable capacity configurations,
this Tomato Processing Line is ideal for operations of all
sizes—from small-batch artisanal spicy sauce production to
large-scale manufacturing of tomato paste and fresh tomato juice.
The integrated tomato paste making machine ensures optimal
extraction and concentration for a wide range of applications.
Built to meet international hygiene standards, this Tomato
Processing Line guarantees straightforward maintenance and
long-term operational reliability.
Backed by dependable after-sales support, our automated Tomato
Processing Line can significantly increase production output while
minimizing material waste—making it the strategic investment of
choice for processors seeking to strengthen market competitiveness
and diversify their product offerings. From raw tomato handling to
aseptic packaging, this comprehensive system delivers end-to-end
solutions for the modern tomato processing industry.
Complete Production Process
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING
⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒
STORAGE OR BLENDING
Key Features
- Food-grade 304 stainless steel construction meeting FDA/CE
standards
- Intelligent temperature control (±1℃ precision) for consistent
quality
- Energy-saving design reducing operational costs by 25-30%
- Customizable capacity from 500kg/h to 10t/h
- PLC smart control system for automated operation
- Easy-to-clean structure with minimal maintenance requirements
- Versatile for various sauce types and packaging formats
Technical Specifications
| Product Name | One-stop solution for tomato processing line |
|---|
| Fresh Fruit Input Capacity | 500kg per hour ~ 25 tons per hour |
|---|
| Raw Material | Fresh tomato, tomato paste |
|---|
| End Product | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
|---|
| Final Product Brix | 28%~30%, 36%~38% |
|---|
| Main Machine Material | Food grade SUS304 or SUS316 |
|---|
| Warranty | 12 months after commissioning |
|---|
This state-of-the-art tomato paste processing line integrates
multiple operations, focusing on the complete tomato processing
journey from initial raw material treatment to final product
packaging. As a versatile production system, this line efficiently
manufactures various tomato-derived products including tomato
paste, tomato sauce, and tomato juice, spanning all essential
processing stages.
Raw Material Preparation
The system includes comprehensive screening and cleaning
components, where a vibrating screen eliminates flawed tomatoes and
impurities while a high-pressure bubble cleaning machine with brush
rollers thoroughly cleanses surfaces by removing mud, pesticide
residues, and unwanted particles. Flexible conveying mechanisms
prevent damage to tomato skins, establishing a pristine base for
processing.
Crushing and Pulping
Following pretreatment, tomatoes are processed through a spiral
crusher in low-temperature settings to retain nutrients and flavor.
A double-stage pulping machine separates tomato pulp from peel and
seeds, with the first stage eliminating larger impurities and the
second stage providing fine pulping for desired consistency.
Concentration and Sterilization
Tomato pulp undergoes concentration in a vacuum concentration tank
where excess water is extracted in a low-temperature vacuum
environment (60-70°C). Solid content is concentrated between 10% to
30% as per specifications, preserving lycopene and essential
nutrients. Concentrated pulp proceeds to tubular sterilizer using
rapid high-temperature sterilization (121°C instant sterilization)
to eradicate microorganisms while preventing flavor degradation.
Final Product Packaging
Sterilized tomato products are meticulously dispensed into
packaging containers through an aseptic filling system maintaining
an aseptic environment to prevent secondary contamination. Capping,
sealing, labeling, coding, and boxing complete the packaging
process, with some lines incorporating metal detection and weight
detection systems to eliminate substandard products.
Final Products & Packaging
Available Packaging Options
- Aseptic bags
- Metal cans
- Sachets
- Stand-up pouches
- PP containers
- Glass bottles
- PET bottles
- Gable tops
Comprehensive Solutions
Technical Support
- Technical consultation
- Customized proposal design
- Equipment manufacturing
Implementation Services
- Installation, commissioning, and on-site training
- One-year after-sales guarantee
- Lifelong service
Additional Support
- Package design and purchasing support
- Marketing suggestions
- Factory building and design
After-Sales Service
- Debugging equipment
- Overseas technical support
- Overseas equipment maintenance
- English speaking engineers available
