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High-Capacity Tomato Processing Line for Paste & Sauce

    Buy cheap High-Capacity Tomato Processing Line for Paste & Sauce from wholesalers
     
    Buy cheap High-Capacity Tomato Processing Line for Paste & Sauce from wholesalers
    • Buy cheap High-Capacity Tomato Processing Line for Paste & Sauce from wholesalers
    • Buy cheap High-Capacity Tomato Processing Line for Paste & Sauce from wholesalers
    • Buy cheap High-Capacity Tomato Processing Line for Paste & Sauce from wholesalers
    • Buy cheap High-Capacity Tomato Processing Line for Paste & Sauce from wholesalers
    • Buy cheap High-Capacity Tomato Processing Line for Paste & Sauce from wholesalers
    • Buy cheap High-Capacity Tomato Processing Line for Paste & Sauce from wholesalers
    • Buy cheap High-Capacity Tomato Processing Line for Paste & Sauce from wholesalers
    • Buy cheap High-Capacity Tomato Processing Line for Paste & Sauce from wholesalers

    High-Capacity Tomato Processing Line for Paste & Sauce

    Ask Lasest Price
    Brand Name : Gofun
    Model Number : GFM-TPL
    Certification : ISO, CE certification
    Price : Negotiable
    Payment Terms : T/T,L/C,Western Union
    Supply Ability : 20 sets per year
    Delivery Time : 90 days
    • Product Details
    • Company Profile

    High-Capacity Tomato Processing Line for Paste & Sauce

    One Production Line – Unlimited Tomato Products (Paste, Ketchup, Salsa, Pizza Sauce)

    What if a single production line could make tomato paste, ketchup, sweet chili sauce, pasta sauce, and BBQ dip? This modular tomato sauce manufacturing line makes it possible. Designed for fast-changing markets, it replaces bulky single-purpose equipment with a flexible, multi-product solution.

    Why Choose This Line?

    Switch Products Without Changing Equipment: Adjust the mesh size, concentration time, and seasoning recipe (sugar, salt, vinegar, spices). The same line transitions from paste to ketchup in under 2 hours – ideal for brands with multiple SKUs.

    Start from Fresh Tomatoes OR Concentrate: Already have tomato paste or imported puree? Skip the evaporation section and begin at the blending tank. This dramatically reduces energy and labor costs while expanding your raw material options.

    Operator-Friendly with One-Touch Control: The PLC touchscreen stores batch parameters. Once set, the system runs automatically. CIP cleaning is program-controlled. A new operator becomes productive after just two days of training.

    Typical Line Configuration (5–20 tons/day fresh tomato capacity):

    Elevator → Float washer → Crusher pump → Hot/cold break tank → Pulper → Vacuum evaporator → Blending tank (sugar/salt/spices) → Colloid mill (for smooth ketchup) → Deaerator → Tubular sterilizer → Filler.

    Packaging Options:

    Small sachets (5–50g) for food service

    Glass jars (100–1000ml) for retail shelves

    Squeeze bottles (300–800ml) for household ketchup

    Aseptic bags/drums (200L) for industrial ingredient sales

    Investment & Payback:

    We offer lab-scale lines (50 kg/batch) for recipe development and pilot lines (0.5–2 tons/day) for small farms or community factories. Compared to traditional imported equipment, this line reduces initial investment by approximately 40%. Common wear parts (pulper screens, seals) are available locally in most regions.

    Over 10 small to medium sauce brands are already using this line for their private-label ketchup. Average equipment payback period is 8–14 months. Full recipe support (Brix targets, pH adjustment, preservation systems) and FDA registration documents are available upon request.

    Get a layout drawing and a price quote – simply tell us your daily throughput target and target products (paste, ketchup, or both).

    Complete Production Process
    FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
    Tomato processing line workflow diagram showing complete production process from fresh tomatoes to final products
    Key Features
    • Food-grade 304 stainless steel construction meeting FDA/CE standards
    • Intelligent temperature control (±1℃ precision) for consistent quality
    • Energy-saving design reducing operational costs by 25-30%
    • Customizable capacity from 500kg/h to 10t/h
    • PLC smart control system for automated operation
    • Easy-to-clean structure with minimal maintenance requirements
    • Versatile for various sauce types and packaging formats
    Technical Specifications
    Product NameOne-stop solution for tomato processing line
    Fresh Fruit Input Capacity500kg per hour ~ 25 tons per hour
    Raw MaterialFresh tomato, tomato paste
    End ProductTomato paste, tomato sauce or ketchup, tomato juice, etc
    Final Product Brix28%~30%, 36%~38%
    Main Machine MaterialFood grade SUS304 or SUS316
    Warranty12 months after commissioning
    This state-of-the-art tomato paste processing line integrates multiple operations, focusing on the complete tomato processing journey from initial raw material treatment to final product packaging. As a versatile production system, this line efficiently manufactures various tomato-derived products including tomato paste, tomato sauce, and tomato juice, spanning all essential processing stages.
    Raw Material Preparation
    The system includes comprehensive screening and cleaning components, where a vibrating screen eliminates flawed tomatoes and impurities while a high-pressure bubble cleaning machine with brush rollers thoroughly cleanses surfaces by removing mud, pesticide residues, and unwanted particles. Flexible conveying mechanisms prevent damage to tomato skins, establishing a pristine base for processing.
    Crushing and Pulping
    Following pretreatment, tomatoes are processed through a spiral crusher in low-temperature settings to retain nutrients and flavor. A double-stage pulping machine separates tomato pulp from peel and seeds, with the first stage eliminating larger impurities and the second stage providing fine pulping for desired consistency.
    Concentration and Sterilization
    Tomato pulp undergoes concentration in a vacuum concentration tank where excess water is extracted in a low-temperature vacuum environment (60-70°C). Solid content is concentrated between 10% to 30% as per specifications, preserving lycopene and essential nutrients. Concentrated pulp proceeds to tubular sterilizer using rapid high-temperature sterilization (121°C instant sterilization) to eradicate microorganisms while preventing flavor degradation.
    Final Product Packaging
    Sterilized tomato products are meticulously dispensed into packaging containers through an aseptic filling system maintaining an aseptic environment to prevent secondary contamination. Capping, sealing, labeling, coding, and boxing complete the packaging process, with some lines incorporating metal detection and weight detection systems to eliminate substandard products.
    Final Products & Packaging
    Various final tomato products from processing line including paste, sauce, and juice

    Various tomato product packaging types including bottles, cans, and pouches
    Available Packaging Options
    • Aseptic bags
    • Metal cans
    • Sachets
    • Stand-up pouches
    • PP containers
    • Glass bottles
    • PET bottles
    • Gable tops
    Comprehensive Solutions
    Technical Support
    • Technical consultation
    • Customized proposal design
    • Equipment manufacturing
    Implementation Services
    • Installation, commissioning, and on-site training
    • One-year after-sales guarantee
    • Lifelong service
    Additional Support
    • Package design and purchasing support
    • Marketing suggestions
    • Factory building and design
    After-Sales Service
    • Debugging equipment
    • Overseas technical support
    • Overseas equipment maintenance
    • English speaking engineers available
    Animation of tomato processing equipment operation showing machinery in action Animation showing tomato processing line operation from start to finish
    Quality High-Capacity Tomato Processing Line for Paste & Sauce for sale
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