Mango Puree Processing Line – Aseptic Bag-in-Drum for Industrial
Ingredient Supply
This mango puree production line is designed for processors
supplying B2B customers such as juice blenders, dairies, and baby
food manufacturers. The line converts fresh mango into aseptic
puree with natural color, flavor, and viscosity preserved.
The process begins with a brush roller washer that cleans mango
skin without bruising the fruit. A dedicated destoner removes the
pit efficiently, followed by a double-stage finisher with 0.8 and
0.6 millimeter screens to separate fiber completely. The resulting
puree passes through a vacuum deaerator to prevent oxidation and
browning.
For viscosity adjustment, an optional pectinase treatment tank
reduces thickness, making the puree suitable for juice blending.
The puree then enters a tubular sterilizer at 95 to 105 degrees
Celsius before aseptic bag-in-drum filling. Shelf life reaches 12
to 18 months at ambient temperature.
Typical yield from fresh mango is 75 to 82 percent. Final Brix
ranges from 12 to 18 degrees without concentration. The line
processes 2 to 20 tons of fresh fruit per day.
All contact parts are stainless steel 304 or 316. The system
includes a CIP station with automated cleaning cycles. We provide
yield guarantees based on your mango variety – Alphonso, Tommy
Atkins, Kent, or local cultivars.
Send your daily fresh mango volume and target puree Brix for a
process flow diagram and equipment list.
Technical Specifications
| Product Name | One-stop solution for mango processing line |
|---|
| Fresh Fruit Inlet Capacity | 500kg per hour ~ 25 tons per hour, customized |
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| Raw Material | Fresh mango |
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| End Products | Mango pulp puree, Mango concentrate, Mango sauce, Mango juice,
Mango beverage |
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| Final Product Brix | 14%~20% |
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| Final Package Options | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic
bottle, Glass jar, Gable top carton box, Tetra pack, etc |
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| Machine Material | Food grade SUS304 or SUS316 |
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| Warranty | 12 months after commissioning |
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| Operator Requirement | About 10~12 persons |
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| Voltage | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country
standard) |
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| Advantages | Energy-saving, High efficiency, Water-saving, Stable performance |
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Processing Flowchart
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING
⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒
STORAGE OR BLENDING
Final Products & Packaging Options
Our processing line utilizes fresh mango and mango paste as raw
materials to produce various final products including mango paste,
mango sauce, mango juice, mango powder, diced mango, and dried
mango.
Available packaging formats include aseptic bags, metal cans,
sachets, stand-up pouches, PP containers, glass bottles, PET
bottles, and gable top cartons.
Key Features
- Full-process Integration: Comprehensive mango processing from
pretreatment to bottling of finished products within a single
integrated system
- Safety Assurance: Built with 304/316 stainless steel and FDA/CE
certification for ensuring food safety standards
- Smart and Productive: Precise parameter control via PLC with
adjustable capacity ranging from 500kg/h to 10t/h
- Energy-efficient and Eco-friendly: Low-power configuration to
minimize operational expenses
- Versatile Functionality: Capable of processing mango pulp, various
juices, and vegetable purees
- Complete Support: Tailored design, installation, commissioning,
technical training, and post-sales assistance services
Detailed Process Steps
1. Discharge Platform
Specialized drainage platform with water guns simplifies raw mango
unloading from trucks while providing pre-washing capabilities to
enhance production line efficiency.
2. Elevator
This machine transports fresh mango from outside the building to
inside the processing facility.
3. Washing
Thorough washing of fresh fruits prior to crushing using bubble
washers and brush & spray washers. Optional ultrasonic and ozone
cleaning methods available for enhanced cleaning efficacy.
4. Sorting
Visual inspection by staff after washing to identify defects,
ensuring only high-quality fruits proceed through the production
line.
5. Destoning
Mango remover operates at 1470 r/min, effectively crushing fresh
mango to ensure thorough cleaning of core and skin, maximizing pulp
yield and production efficiency.
6. Preheating
Adjustable temperature pre-heater (45℃ to 85℃) increases juice
yield for subsequent processing while protecting final product
color and taste.
7. Pulper and Refiner
Operating at 1470 r/min, this machine generates centrifugal force
to pass product through screens for refinement. Suitable for
various fruits including passion fruit, tomatoes, peaches,
apricots, mangoes, and apples.
8. Horizontal Spiral Centrifugal
Reduces solids and impurities to ensure mango pulp puree is free
from contaminants and black spots.
9. Sterilizing
Tube-in-tube type sterilizer with adjustable temperature and
retention time for different product requirements. Programmable
control system ensures precise automation.
10. Aseptic Filling
Operates with tube-in-tube sterilizer in closed cycle system.
Vapor-protected filling cavity maintains sterility throughout the
packaging process.
11. Storage or Blending
Final product can be stored as-is or used as raw material for
producing mango sauce or other products.
