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Complete Tomato Paste Processing Plant | Turnkey Factory Solution from Fresh Fruit to Aseptic Filling

    Buy cheap Complete Tomato Paste Processing Plant | Turnkey Factory Solution from Fresh Fruit to Aseptic Filling from wholesalers
     
    Buy cheap Complete Tomato Paste Processing Plant | Turnkey Factory Solution from Fresh Fruit to Aseptic Filling from wholesalers
    • Buy cheap Complete Tomato Paste Processing Plant | Turnkey Factory Solution from Fresh Fruit to Aseptic Filling from wholesalers
    • Buy cheap Complete Tomato Paste Processing Plant | Turnkey Factory Solution from Fresh Fruit to Aseptic Filling from wholesalers
    • Buy cheap Complete Tomato Paste Processing Plant | Turnkey Factory Solution from Fresh Fruit to Aseptic Filling from wholesalers
    • Buy cheap Complete Tomato Paste Processing Plant | Turnkey Factory Solution from Fresh Fruit to Aseptic Filling from wholesalers
    • Buy cheap Complete Tomato Paste Processing Plant | Turnkey Factory Solution from Fresh Fruit to Aseptic Filling from wholesalers
    • Buy cheap Complete Tomato Paste Processing Plant | Turnkey Factory Solution from Fresh Fruit to Aseptic Filling from wholesalers
    • Buy cheap Complete Tomato Paste Processing Plant | Turnkey Factory Solution from Fresh Fruit to Aseptic Filling from wholesalers

    Complete Tomato Paste Processing Plant | Turnkey Factory Solution from Fresh Fruit to Aseptic Filling

    Ask Lasest Price
    Brand Name : Gofun
    Model Number : GFM-TPL
    Certification : ISO, CE certification
    Price : Negotiable
    Payment Terms : T/T,L/C,Western Union
    Supply Ability : 20 sets per year
    Delivery Time : 90 days
    • Product Details
    • Company Profile

    Complete Tomato Paste Processing Plant | Turnkey Factory Solution from Fresh Fruit to Aseptic Filling

    Complete Tomato Paste Processing Plant – Turnkey Factory Solution for Industrial Scale Production

    From Fresh Tomato to Aseptic Filling – One Supplier, One Responsibility, One Complete Plant

    Building a tomato paste factory is a complex undertaking. You need more than individual machines bolted together. You need an integrated processing line engineered to work as a single, efficient system. Our turnkey tomato paste processing plant delivers exactly that – a complete solution from fresh fruit receiving to aseptic drum filling.

    We Do More Than Sell Equipment – We Build Your Factory

    Our turnkey service begins with understanding your goals. What is your target capacity? Ten tons per hour or one hundred? Which final product will you prioritize – 28-30% Brix paste for export, or a lighter 14-16% puree for local sauce manufacturers? What are your local tomato varieties and their typical Brix and pH levels? We analyze every variable before designing your line.

    Once specifications are confirmed, we provide a complete factory layout drawing optimized for your available floor space and workflow efficiency. Our team manufactures every critical component – washers, sorters, crushers, evaporators, sterilizers, and aseptic fillers – under one quality management system. Before anything ships, the line is assembled and tested in our facility. You receive videos of your equipment running before you make the final payment.

    What Your Complete Plant Includes

    The line starts with a flume washing and sorting system that removes dirt, stones, and unripe or damaged fruit. From there, a thermophysical crusher heats the tomatoes to inactivate enzymes that cause viscosity loss – a critical step for paste quality. Next, a finisher removes skins and seeds, sending puree to the evaporation section. Our triple effect falling film evaporator concentrates the puree to your target Brix while using up to sixty percent less energy than single effect systems. Finally, a sterile flash cooler and aseptic bag filler package the paste into drums or totes under completely sterile conditions. No preservatives. Twenty-four months shelf life at ambient temperature. Ready for export anywhere in the world.

    Installation, Training, and Long Term Support

    Our engineers travel to your site for installation supervision and commissioning. We train your operators for seven to fourteen days, until they can run the line independently. After handover, you receive twelve months warranty on all equipment and lifetime technical support. Spare parts are available for immediate shipment from our regional warehouses.

    Ready to Build Your Tomato Paste Factory?

    Request a free capacity recommendation and factory layout design. Tell us your target output and local tomato variety, and we will send you a complete proposal within forty-eight hours.

    Complete Production Process
    FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
    Tomato processing line workflow diagram showing complete production process from fresh tomatoes to final products
    Key Features
    • Food-grade 304 stainless steel construction meeting FDA/CE standards
    • Intelligent temperature control (±1℃ precision) for consistent quality
    • Energy-saving design reducing operational costs by 25-30%
    • Customizable capacity from 500kg/h to 10t/h
    • PLC smart control system for automated operation
    • Easy-to-clean structure with minimal maintenance requirements
    • Versatile for various sauce types and packaging formats
    Technical Specifications
    Product NameOne-stop solution for tomato processing line
    Fresh Fruit Input Capacity500kg per hour ~ 25 tons per hour
    Raw MaterialFresh tomato, tomato paste
    End ProductTomato paste, tomato sauce or ketchup, tomato juice, etc
    Final Product Brix28%~30%, 36%~38%
    Main Machine MaterialFood grade SUS304 or SUS316
    Warranty12 months after commissioning
    This state-of-the-art tomato paste processing line integrates multiple operations, focusing on the complete tomato processing journey from initial raw material treatment to final product packaging. As a versatile production system, this line efficiently manufactures various tomato-derived products including tomato paste, tomato sauce, and tomato juice, spanning all essential processing stages.
    Raw Material Preparation
    The system includes comprehensive screening and cleaning components, where a vibrating screen eliminates flawed tomatoes and impurities while a high-pressure bubble cleaning machine with brush rollers thoroughly cleanses surfaces by removing mud, pesticide residues, and unwanted particles. Flexible conveying mechanisms prevent damage to tomato skins, establishing a pristine base for processing.
    Crushing and Pulping
    Following pretreatment, tomatoes are processed through a spiral crusher in low-temperature settings to retain nutrients and flavor. A double-stage pulping machine separates tomato pulp from peel and seeds, with the first stage eliminating larger impurities and the second stage providing fine pulping for desired consistency.
    Concentration and Sterilization
    Tomato pulp undergoes concentration in a vacuum concentration tank where excess water is extracted in a low-temperature vacuum environment (60-70°C). Solid content is concentrated between 10% to 30% as per specifications, preserving lycopene and essential nutrients. Concentrated pulp proceeds to tubular sterilizer using rapid high-temperature sterilization (121°C instant sterilization) to eradicate microorganisms while preventing flavor degradation.
    Final Product Packaging
    Sterilized tomato products are meticulously dispensed into packaging containers through an aseptic filling system maintaining an aseptic environment to prevent secondary contamination. Capping, sealing, labeling, coding, and boxing complete the packaging process, with some lines incorporating metal detection and weight detection systems to eliminate substandard products.
    Final Products & Packaging
    Various final tomato products from processing line including paste, sauce, and juice

    Various tomato product packaging types including bottles, cans, and pouches
    Available Packaging Options
    • Aseptic bags
    • Metal cans
    • Sachets
    • Stand-up pouches
    • PP containers
    • Glass bottles
    • PET bottles
    • Gable tops
    Comprehensive Solutions
    Technical Support
    • Technical consultation
    • Customized proposal design
    • Equipment manufacturing
    Implementation Services
    • Installation, commissioning, and on-site training
    • One-year after-sales guarantee
    • Lifelong service
    Additional Support
    • Package design and purchasing support
    • Marketing suggestions
    • Factory building and design
    After-Sales Service
    • Debugging equipment
    • Overseas technical support
    • Overseas equipment maintenance
    • English speaking engineers available
    Animation of tomato processing equipment operation showing machinery in action Animation showing tomato processing line operation from start to finish
    Quality Complete Tomato Paste Processing Plant | Turnkey Factory Solution from Fresh Fruit to Aseptic Filling for sale
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