Maximize the value of your raw materials with our versatile tomato
processing line. This equipment is not limited to a single output;
it is engineered to produce a wide spectrum of tomato-based
products. You can seamlessly switch production between concentrated
tomato paste (28-38% Brix), tomato puree, tomato ketchup and sauce
(with integrated formulation and blending modules), and tomato
juice.
For ketchup and sauce production, the line includes dedicated
mixing tanks for adding sugar, salt, vinegar, and spices to the
semi-finished tomato paste, followed by preheating, deaeration,
homogenization, sterilization, and filling into retail packaging
such as glass bottles, PET jars, metal cans, or stand-up pouches.
The flexible process flow allows you to adapt quickly to changing
market demands. Additionally, by replacing certain modular
components, this same line can process other fruits and vegetables
into purees and jams, including apples, strawberries, peaches,
carrots, onions, and peppers. This multi-product capability
maximizes your equipment utilization and minimizes capital
expenditure. With after-sales support including installation
guidance and overseas engineer training, we deliver a genuine
turnkey solution for the global food processing industry.
Advanced Tomato Paste Production Line – Engineered for Color &
Flavor Retention
Our state-of-the-art Tomato Paste Processing Line is a fully
integrated system designed to transform fresh tomatoes into
high-quality concentrated paste, puree, and ketchup. The entire
line incorporates key technologies including a multi-function
crusher and a low-temperature vacuum evaporation system. With the
first-effect evaporation temperature kept below 70°C and short
material residence time, this system significantly preserves
natural lycopene pigments and nutritional components that are often
lost in conventional equipment.
The process flow covers the complete spectrum: from fresh tomato
receiving, bubble washing, sorting, and crushing, to hot or cold
break preheating for enzyme inactivation, double-stage pulping with
conical screen refiners, vacuum concentration, high-temperature
short-time (HTST) sterilization using a tubular heat exchanger
specifically designed for high-viscosity materials, and aseptic
big-bag filling. Our unique material mixing device inside the
sterilizer minimizes fouling and reduces cleaning time compared to
other designs. The line also features a condensate secondary steam
recovery system, which significantly reduces steam consumption and
improves overall energy efficiency. With CE and ISO certifications,
our machinery meets global food safety standards for reliable
commercial production..
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING
⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒
STORAGE OR BLENDING
Our processing line utilizes fresh mango and mango paste as raw
materials to produce various final products including mango paste,
mango sauce, mango juice, mango powder, diced mango, and dried
mango.
Available packaging formats include aseptic bags, metal cans,
sachets, stand-up pouches, PP containers, glass bottles, PET
bottles, and gable top cartons.
1. Discharge Platform
Specialized drainage platform with water guns simplifies raw mango
unloading from trucks while providing pre-washing capabilities to
enhance production line efficiency.
2. Elevator
This machine transports fresh mango from outside the building to
inside the processing facility.
3. Washing
Thorough washing of fresh fruits prior to crushing using bubble
washers and brush & spray washers. Optional ultrasonic and ozone
cleaning methods available for enhanced cleaning efficacy.
4. Sorting
Visual inspection by staff after washing to identify defects,
ensuring only high-quality fruits proceed through the production
line.
5. Destoning
Mango remover operates at 1470 r/min, effectively crushing fresh
mango to ensure thorough cleaning of core and skin, maximizing pulp
yield and production efficiency.
6. Preheating
Adjustable temperature pre-heater (45℃ to 85℃) increases juice
yield for subsequent processing while protecting final product
color and taste.
7. Pulper and Refiner
Operating at 1470 r/min, this machine generates centrifugal force
to pass product through screens for refinement. Suitable for
various fruits including passion fruit, tomatoes, peaches,
apricots, mangoes, and apples.
8. Horizontal Spiral Centrifugal
Reduces solids and impurities to ensure mango pulp puree is free
from contaminants and black spots.
9. Sterilizing
Tube-in-tube type sterilizer with adjustable temperature and
retention time for different product requirements. Programmable
control system ensures precise automation.
10. Aseptic Filling
Operates with tube-in-tube sterilizer in closed cycle system.
Vapor-protected filling cavity maintains sterility throughout the
packaging process.
11. Storage or Blending
Final product can be stored as-is or used as raw material for
producing mango sauce or other products.
