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Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing

    Buy cheap Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing from wholesalers
     
    Buy cheap Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing from wholesalers
    • Buy cheap Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing from wholesalers
    • Buy cheap Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing from wholesalers
    • Buy cheap Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing from wholesalers
    • Buy cheap Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing from wholesalers
    • Buy cheap Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing from wholesalers
    • Buy cheap Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing from wholesalers
    • Buy cheap Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing from wholesalers
    • Buy cheap Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing from wholesalers

    Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing

    Ask Lasest Price
    Model Number : GFM-APL, GFM-PPL
    Supply Ability : 20 sets per year
    Certification : CE/ISO9001
    Payment Terms : T/T,Western Union,L/C
    Price : Negotiable
    Delivery Time : 45~90 days
    Brand Name : Gofun
    • Product Details
    • Company Profile

    Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing

    Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing

    We offer comprehensive apple sauce production lines designed to produce both smooth and chunky-style apple sauce for retail, baby food, and bakery ingredient applications. The process includes washing, sorting, peeling and coring (optional), steaming, pulping/finishing, refining, deaeration, sterilization, and hot-filling or aseptic filling. Our paddle-type finishers and disintegrators effectively separate skins and seeds from the edible pulp, achieving a smooth or textured consistency based on your recipe requirements. The line is highly versatile – with simple adjustments, it can also process pears, peaches, mangoes, and other fruit purees, maximizing your equipment utilization. Daily processing capacities range from 10 to 500 tons. All systems feature CIP automatic cleaning to ensure hygiene and reduce downtime. We provide end-to-end support from plant layout to commissioning, helping you bring premium apple sauce products to market quickly and efficiently.

    Technical Specifications
    Product NameOne-stop solution for apple processing line
    Fresh Fruit Inlet Capacity500kg per hour ~ 25 tons per hour, customized
    Raw MaterialFresh apple
    End ProductsApple pulp, apple puree, apple juice, apple jam, dry apple and more
    Final Product Brix10%~12%
    Final PackagingAseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc
    Machine MaterialFood grade SUS304 or SUS316
    Warranty12 months after commissioning
    Operators RequiredAbout 10~12 persons
    Voltage380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)
    Key AdvantagesEnergy-saving, High efficiency, Water-saving, Stable performance
    Production Process Overview
    1Discharge Platform
    Fresh apples are unloaded from trucks using a dedicated platform with water guns and transported to the production line via water flow. This area also serves as a pre-washing station before processing begins.
    2Elevator
    Transports fresh apples from external receiving areas into the processing facility.
    3Washing
    Fresh apples undergo thorough cleaning before skin and seed removal. Additional cleaning stages, including ultrasonic and ozone cleaning, can be integrated for enhanced sanitation.
    Industrial apple washing machine with multiple cleaning stages
    4Sorting
    After washing, apples are visually inspected by operators to identify and remove any defective fruit, ensuring only quality produce proceeds to processing.
    Quality control sorting station for apple inspection Close-up view of apple sorting conveyor system
    5Crushing
    GFM-FC series crushers utilize advanced technology for high-precision crushing of apples and other fruits. This fine grinding process enhances the efficiency of subsequent processing stages.
    Industrial fruit crusher machine for apple processing
    6Preheating
    Crushed material is heated to temperatures between 45°C and 85°C. This step improves juice yield in subsequent extraction while preserving color and flavor characteristics.
    Temperature-controlled preheating system for apple mash
    7Belt Type Juice Extractor
    Advanced belt press technology delivers high-efficiency juice extraction with over 70% yield. Features energy-saving design and automated control for optimal performance.
    High-capacity belt press juice extractor for apples
    8Sterilizing
    Tube sterilizers process apple puree and applesauce at ultra-high temperatures (approximately 115°C for 30 seconds) followed by immediate cooling. This preserves taste and nutritional content while ensuring product safety.
    Industrial tube sterilization system for apple products Control panel and monitoring system for sterilization process
    9Aseptic Filling
    Closed-loop aseptic filling systems work in conjunction with sterilizers. The filling chamber maintains vapor protection and sterile conditions, with mirror welding technology ensuring clean, smooth surfaces. Includes CIP and Auto SIP capabilities for various packaging formats.
    Aseptic filling machine for sterile packaging of apple products Automated aseptic filling line operation
    10Storage or Blending
    Finished products can be stored directly or used as raw materials for further processing into apple sauce, ketchup, or other value-added products.
    Storage tanks and blending systems for processed apple products
    Quality Apple Sauce Production Line | Smooth & Chunky Styles | Turnkey Food Processing for sale
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