Dried Mango Processing Line | Osmo-Dehydration & Air Drying |
Turnkey Solution
The dried mango processing line and mango juice production line are
two core product lines in mango deep processing. They can operate
independently or be combined into a comprehensive integrated system
for maximum production flexibility.
Dried Mango Processing Line: Fresh mangoes go through washing,
peeling, slicing, and then enter the drying equipment with
intelligent temperature control for uniform dehydration. The fully
automated process delivers finished products with golden color,
rich mango aroma, and crispy texture. Production efficiency is
significantly improved compared to traditional wood-fired drying
methods, while labor costs are greatly reduced. Daily production
capacity is customizable based on client requirements, suitable for
both small-to-medium and large-scale dried mango processing
facilities. The drying system features multi-layer hot air
circulation for even heat distribution, ensuring consistent product
quality across every batch.
Mango Juice Production Line: This line covers a wide range of
product types including clarified juice, cloudy juice, concentrated
juice, and NFC (Not From Concentrate) pure juice. The production
process includes: raw material selection — washing — destoning —
pre-heating enzyme deactivation — pulping & refining — blending —
homogenization — degassing — sterilization — filling — finished
product. Key equipment includes crusher, belt press juicer,
separator, blending system, homogenizer, vacuum degassing system,
tubular sterilizer, and aseptic filler. The system supports both
hot-fill and cold-fill processes depending on product requirements.
Both production lines are constructed with food-grade stainless
steel, equipped with automatic control systems for stable and
reliable operation. We support customized design based on your
product positioning and capacity needs, providing comprehensive
plant planning and technical support services. Our team can also
assist with HACCP and ISO certification documentation. Click to
inquire and receive an exclusive solution designed for your mango
processing business..
Technical Specifications
| Product Name | One-stop solution for mango processing line |
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| Fresh Fruit Inlet Capacity | 500kg per hour ~ 25 tons per hour, customized |
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| Raw Material | Fresh mango |
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| End Products | Mango pulp puree, Mango concentrate, Mango sauce, Mango juice,
Mango beverage |
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| Final Product Brix | 14%~20% |
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| Final Package Options | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic
bottle, Glass jar, Gable top carton box, Tetra pack, etc |
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| Machine Material | Food grade SUS304 or SUS316 |
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| Warranty | 12 months after commissioning |
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| Operator Requirement | About 10~12 persons |
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| Voltage | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country
standard) |
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| Advantages | Energy-saving, High efficiency, Water-saving, Stable performance |
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Processing Flowchart
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING
⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒
STORAGE OR BLENDING
Final Products & Packaging Options
Our processing line utilizes fresh mango and mango paste as raw
materials to produce various final products including mango paste,
mango sauce, mango juice, mango powder, diced mango, and dried
mango.
Available packaging formats include aseptic bags, metal cans,
sachets, stand-up pouches, PP containers, glass bottles, PET
bottles, and gable top cartons.
Key Features
- Full-process Integration: Comprehensive mango processing from
pretreatment to bottling of finished products within a single
integrated system
- Safety Assurance: Built with 304/316 stainless steel and FDA/CE
certification for ensuring food safety standards
- Smart and Productive: Precise parameter control via PLC with
adjustable capacity ranging from 500kg/h to 10t/h
- Energy-efficient and Eco-friendly: Low-power configuration to
minimize operational expenses
- Versatile Functionality: Capable of processing mango pulp, various
juices, and vegetable purees
- Complete Support: Tailored design, installation, commissioning,
technical training, and post-sales assistance services
Detailed Process Steps
1. Discharge Platform
Specialized drainage platform with water guns simplifies raw mango
unloading from trucks while providing pre-washing capabilities to
enhance production line efficiency.
2. Elevator
This machine transports fresh mango from outside the building to
inside the processing facility.
3. Washing
Thorough washing of fresh fruits prior to crushing using bubble
washers and brush & spray washers. Optional ultrasonic and ozone
cleaning methods available for enhanced cleaning efficacy.
4. Sorting
Visual inspection by staff after washing to identify defects,
ensuring only high-quality fruits proceed through the production
line.
5. Destoning
Mango remover operates at 1470 r/min, effectively crushing fresh
mango to ensure thorough cleaning of core and skin, maximizing pulp
yield and production efficiency.
6. Preheating
Adjustable temperature pre-heater (45℃ to 85℃) increases juice
yield for subsequent processing while protecting final product
color and taste.
7. Pulper and Refiner
Operating at 1470 r/min, this machine generates centrifugal force
to pass product through screens for refinement. Suitable for
various fruits including passion fruit, tomatoes, peaches,
apricots, mangoes, and apples.
8. Horizontal Spiral Centrifugal
Reduces solids and impurities to ensure mango pulp puree is free
from contaminants and black spots.
9. Sterilizing
Tube-in-tube type sterilizer with adjustable temperature and
retention time for different product requirements. Programmable
control system ensures precise automation.
10. Aseptic Filling
Operates with tube-in-tube sterilizer in closed cycle system.
Vapor-protected filling cavity maintains sterility throughout the
packaging process.
11. Storage or Blending
Final product can be stored as-is or used as raw material for
producing mango sauce or other products.
