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Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System

    Buy cheap Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System from wholesalers
     
    Buy cheap Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System from wholesalers
    • Buy cheap Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System from wholesalers
    • Buy cheap Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System from wholesalers
    • Buy cheap Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System from wholesalers
    • Buy cheap Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System from wholesalers
    • Buy cheap Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System from wholesalers
    • Buy cheap Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System from wholesalers
    • Buy cheap Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System from wholesalers

    Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System

    Ask Lasest Price
    Model Number : GFM-APL, GFM-PPL
    Payment Terms : T/T,Western Union,L/C
    Delivery Time : 45~90 days
    Price : Negotiable
    Certification : CE/ISO9001
    Supply Ability : 20 sets per year
    Brand Name : Gofun
    • Product Details
    • Company Profile

    Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System

    Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System

    This advanced apple juice concentrate processing line is designed to produce high-Brix apple juice concentrate (AJC, typically 70° Brix) with optimal energy efficiency and superior flavor retention. The line integrates our proprietary multi-effect falling film evaporator, which reduces energy consumption by up to 50% compared to single-effect systems. The most critical component is the integrated aroma recovery unit, which captures the volatile flavor compounds (esters, aldehydes) stripped during evaporation. These captured “top notes” can be added back to the concentrate or sold separately as natural apple flavoring, significantly enhancing the value of the final product. The concentration process is carried out under vacuum and low temperature to prevent caramelization and heat damage. The final concentrate is chilled and can be stored in aseptic tanks or filled into drums/bags. This line is a cornerstone investment for producers targeting the global bulk concentrate market, beverage manufacturers, and food ingredient companies, offering a product that meets the stringent quality standards of international buyers.

    Technical Specifications
    Product NameOne-stop solution for apple processing line
    Fresh Fruit Inlet Capacity500kg per hour ~ 25 tons per hour, customized
    Raw MaterialFresh apple
    End ProductsApple pulp, apple puree, apple juice, apple jam, dry apple and more
    Final Product Brix10%~12%
    Final PackagingAseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc
    Machine MaterialFood grade SUS304 or SUS316
    Warranty12 months after commissioning
    Operators RequiredAbout 10~12 persons
    Voltage380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)
    Key AdvantagesEnergy-saving, High efficiency, Water-saving, Stable performance
    Production Process Overview
    1Discharge Platform
    Fresh apples are unloaded from trucks using a dedicated platform with water guns and transported to the production line via water flow. This area also serves as a pre-washing station before processing begins.
    2Elevator
    Transports fresh apples from external receiving areas into the processing facility.
    3Washing
    Fresh apples undergo thorough cleaning before skin and seed removal. Additional cleaning stages, including ultrasonic and ozone cleaning, can be integrated for enhanced sanitation.
    Industrial apple washing machine with multiple cleaning stages
    4Sorting
    After washing, apples are visually inspected by operators to identify and remove any defective fruit, ensuring only quality produce proceeds to processing.
    Quality control sorting station for apple inspection Close-up view of apple sorting conveyor system
    5Crushing
    GFM-FC series crushers utilize advanced technology for high-precision crushing of apples and other fruits. This fine grinding process enhances the efficiency of subsequent processing stages.
    Industrial fruit crusher machine for apple processing
    6Preheating
    Crushed material is heated to temperatures between 45°C and 85°C. This step improves juice yield in subsequent extraction while preserving color and flavor characteristics.
    Temperature-controlled preheating system for apple mash
    7Belt Type Juice Extractor
    Advanced belt press technology delivers high-efficiency juice extraction with over 70% yield. Features energy-saving design and automated control for optimal performance.
    High-capacity belt press juice extractor for apples
    8Sterilizing
    Tube sterilizers process apple puree and applesauce at ultra-high temperatures (approximately 115°C for 30 seconds) followed by immediate cooling. This preserves taste and nutritional content while ensuring product safety.
    Industrial tube sterilization system for apple products Control panel and monitoring system for sterilization process
    9Aseptic Filling
    Closed-loop aseptic filling systems work in conjunction with sterilizers. The filling chamber maintains vapor protection and sterile conditions, with mirror welding technology ensuring clean, smooth surfaces. Includes CIP and Auto SIP capabilities for various packaging formats.
    Aseptic filling machine for sterile packaging of apple products Automated aseptic filling line operation
    10Storage or Blending
    Finished products can be stored directly or used as raw materials for further processing into apple sauce, ketchup, or other value-added products.
    Storage tanks and blending systems for processed apple products
    Quality Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System for sale
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