Automatic Mango Jam & Sauce Processing Line 3-1500T/D Sanitary
Design
Our Automatic Mango Jam and Sauce Processing Line is specially
engineered for producing mango jam, mango marmalade, fruit
preserves, and mango-based sauce products. This line serves fruit
processing factories, jam manufacturers, bakery ingredient
suppliers, and dairy product companies requiring high-quality fruit
preparations.
Core Equipment & Process:
The line comprises bubble washers, sorting conveyors, destoning and
pulping machines, blending and cooking kettles, vacuum
concentrators, homogenization systems, deaeration units,
sterilization equipment, and filling systems. The destoning pulping
machine effectively removes stones and skins while maximizing pulp
yield. For jam production, the cooking system includes jacketed
kettles with precise temperature control, ensuring proper sugar
dissolution, pectin activation, and gel formation.
Production Features:
The system supports producing various product types including pure
fruit jam, reduced-sugar jam, fruit spreads, and fruit fillings for
bakery and confectionery applications. The vacuum concentration
system operates at low temperatures to preserve the natural mango
aroma and color. A high-shear homogenizer ensures smooth texture
and uniform ingredient dispersion, while the vacuum deaerator
removes dissolved oxygen to prevent color degradation and extend
shelf life.
Quality & Sanitation:
All equipment is constructed from SUS304 stainless steel with
sanitary, dead-corner-free design for easy cleaning and complete
compliance with food hygiene standards. The line includes a CIP
system for automated cleaning between production batches.
Sterilization options include tubular heat exchangers for hot-fill
applications and UHT systems for aseptic processing.
Capacity & Packaging:
Processing capacities range from 3 to 1500 tons of fresh fruit per
day. The filling system supports a wide range of packaging formats
including glass jars, PET containers, flexible pouches, and
industrial bulk containers. The modular design allows easy
expansion and configuration changes to meet evolving production
needs. Full technical support, installation services, and training
programs are provided to ensure smooth project implementation
Technical Specifications
| Product Name | One-stop solution for mango processing line |
|---|
| Fresh Fruit Inlet Capacity | 500kg per hour ~ 25 tons per hour, customized |
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| Raw Material | Fresh mango |
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| End Products | Mango pulp puree, Mango concentrate, Mango sauce, Mango juice,
Mango beverage |
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| Final Product Brix | 14%~20% |
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| Final Package Options | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic
bottle, Glass jar, Gable top carton box, Tetra pack, etc |
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| Machine Material | Food grade SUS304 or SUS316 |
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| Warranty | 12 months after commissioning |
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| Operator Requirement | About 10~12 persons |
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| Voltage | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country
standard) |
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| Advantages | Energy-saving, High efficiency, Water-saving, Stable performance |
|---|
Processing Flowchart
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING
⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒
STORAGE OR BLENDING
Final Products & Packaging Options
Our processing line utilizes fresh mango and mango paste as raw
materials to produce various final products including mango paste,
mango sauce, mango juice, mango powder, diced mango, and dried
mango.
Available packaging formats include aseptic bags, metal cans,
sachets, stand-up pouches, PP containers, glass bottles, PET
bottles, and gable top cartons.
Key Features
- Full-process Integration: Comprehensive mango processing from
pretreatment to bottling of finished products within a single
integrated system
- Safety Assurance: Built with 304/316 stainless steel and FDA/CE
certification for ensuring food safety standards
- Smart and Productive: Precise parameter control via PLC with
adjustable capacity ranging from 500kg/h to 10t/h
- Energy-efficient and Eco-friendly: Low-power configuration to
minimize operational expenses
- Versatile Functionality: Capable of processing mango pulp, various
juices, and vegetable purees
- Complete Support: Tailored design, installation, commissioning,
technical training, and post-sales assistance services
Detailed Process Steps
1. Discharge Platform
Specialized drainage platform with water guns simplifies raw mango
unloading from trucks while providing pre-washing capabilities to
enhance production line efficiency.
2. Elevator
This machine transports fresh mango from outside the building to
inside the processing facility.
3. Washing
Thorough washing of fresh fruits prior to crushing using bubble
washers and brush & spray washers. Optional ultrasonic and ozone
cleaning methods available for enhanced cleaning efficacy.
4. Sorting
Visual inspection by staff after washing to identify defects,
ensuring only high-quality fruits proceed through the production
line.
5. Destoning
Mango remover operates at 1470 r/min, effectively crushing fresh
mango to ensure thorough cleaning of core and skin, maximizing pulp
yield and production efficiency.
6. Preheating
Adjustable temperature pre-heater (45℃ to 85℃) increases juice
yield for subsequent processing while protecting final product
color and taste.
7. Pulper and Refiner
Operating at 1470 r/min, this machine generates centrifugal force
to pass product through screens for refinement. Suitable for
various fruits including passion fruit, tomatoes, peaches,
apricots, mangoes, and apples.
8. Horizontal Spiral Centrifugal
Reduces solids and impurities to ensure mango pulp puree is free
from contaminants and black spots.
9. Sterilizing
Tube-in-tube type sterilizer with adjustable temperature and
retention time for different product requirements. Programmable
control system ensures precise automation.
10. Aseptic Filling
Operates with tube-in-tube sterilizer in closed cycle system.
Vapor-protected filling cavity maintains sterility throughout the
packaging process.
11. Storage or Blending
Final product can be stored as-is or used as raw material for
producing mango sauce or other products.
